ROCKFORD FOSGATE RFC10HB INSTALLATION & OPERATION MANUAL Pdf Download.
Step 3) To begin charging the capacitor you need either a test light or a resistor. Often times these are included with the purchase of a capacitor. Thank you for purchasing the Rockford Fosgate Carbon Capacitor. .. System Distribution Block. FINAL CONNECTION. Charging. Resistor. LEDs. Green. Red. View and Download Rockford Fosgate RFC10HB installation & operation manual Hybrid Capacitor Module Charging Resistor Installation & Operation Manual is authorized to assume for Rockford Fosgate any other liability in connection.
Just as the larger capacitor's larger plate area would be able to hold more electrons. Capacitor and DC Voltage: When a DC voltage source is applied to a capacitor there is an initial surge of current, when the voltage across the terminals of the capacitor is equal to the applied voltage, the current flow stops. When the current stops flowing from the power supply to the capacitor, the capacitor is 'charged'.
If the DC source is removed from the capacitor, the capacitor will retain a voltage across its terminals it will remain charged. The capacitor can be discharged by touching the capacitor's external leads together. Keep in mind that the discharge is only for a fraction of a second and typically is not really beneficial.
The capacitor cannot act like a battery. It only serves to fill in what would otherwise be very small dips in the supply voltage. When the voltage begins to rise, they are drawing current that could be going to your amplifier. Capacitors and AC Voltage: Generally, if an AC voltage source is connected to a capacitor, the current will flow through the capacitor until the source is removed.
There are exceptions to this situation and the A. I will go into more detail on a later page. Capacitors from left to right: ESR is the equivalent series resistance of a capacitor. An ideal capacitor would have only capacitance. As you remember, all conductors have resistance.
In a capacitor, there are multiple conductors like the wire leads, the foil and the electrolyte. The resistance of all of the conductors contribute to the capacitor's series resistance. It's essentially the same as having a resistor in series with an ideal capacitor. Low ESR is desirable when using a capacitor as a filter. ESL is the equivalent series inductance of a capacitor. Since most electrolytic capacitors are basically a large coil of flat wire, it will have even more inductance than it would have if it were flat.
This inductance, along with the small amount of inductance from the wire leads, will make up the ESL of the capacitor. The ESL is essentially the same as having an inductor in series with an ideal capacitor.
Low ESL is desirable when using capacitors for filtering purposes. Even though a capacitor's plates are insulated from each other, there is a small amount of 'leakage' current between its plates. This current is generally insignificant but will cause a capacitor to slowly discharge with no external circuit path between the capacitor's leads. Some large capacitors used in car audio systems have a digital voltmeter on them. Some of these displays will have a remote turn on lead to turn on the LED display.
Others will have a timer that will turn the display off after a few minutes. If, in either case, the capacitor's positive lead was removed from the power source and the display remained onthe capacitor would be quickly discharged by the display. This is not the same as the leakage current that we previously discussed.
Many low value capacitors less than 1 microfarad will have a plastic type of insulator polyethylene, polypropylene Sometimes the plates are actually a metallized layer bonded onto one side of the plastic material.
Multiple layers of the metalized plastic material make up the capacitor. Adding layers or increasing the size of the layers without increasing the thickness of the layers will increase capacitance.
Installing Energy Storage Capacitor(s)
The following diagram is an incredibly generic film capacitor. You can see the dark blue insulating film between the cyan and violet plates. The plates are soldered to one of the terminals on one end of the plates. Half of the plates are soldered to terminal A and the other half of the plates are soldered to terminal B.
Electrolytic caps are more complex than film capacitors and are generally used for larger capacitance values 0. The electrolytic capacitor generally consists of 2 layers of aluminum foil with a layer of paper material between the plates see below.
The aluminum plates are anodized on one side to prevent them from passing DC current. The paper would ordinarily act as an insulator but it's saturated with an electrolyte solution which makes it conductive.
The aluminum foil that makes up the plates in the electrolytic capacitor is treated in a few different processes to make it work properly and more efficiently. The most important process is the anodizing of the foil. Anodizing is a process that forms a very thin layer of aluminum oxide on one or both sides of the foil when the foil is immersed in an acidic solution and direct current is applied to the foil one lead of the DC power supply is connected to the foil and the other is connected to a conductive plate in the acidic solution.
This layer of aluminum oxide is the dielectric insulator and serves to block the flow of direct current. To increase the surface area on the foil and ultimately increase capacitancethe foil can be etched by a chemical process.
This would be done before the anodizing. Paper Element and Electrolyte: The paper element serves to hold the electrolyte in place. The electrolytic solution generally ethylene glycol and ammonium-borate can vary in content but must generally serve a couple of purposes. First and foremost, it must be electrically conductive to help pass the electrons from one plate to the other the glycol part of the solution does this.
Secondly it helps to heal any areas of the dielectric that become damaged the ammonium-borate does this. If the conductive properties of the electrolyte were absent, the capacitor's value would be drastically reduced. If the healing properties were absent and the anodized coating was scratched or otherwise damaged, the capacitor would leak DC from plate to plate.
The healing properties greatly increases the useful life of the capacitor. Electrolytic capacitors generally have a positive and a negative terminal.
As we said earlier, the plates foil of the capacitor are anodized with a DC current. This anodizing process sets up the polarity of the plate material it deteremines which side of the plate is positive and which is negative.
We also said that part of the electrolyte was to help heal a damaged plate. Since it has the properties to heal a damaged plate, it has the ability to reanodize the plate. Since anodizing process can be reversed, the electrolyte has the ability to remove the oxide coating from the foil. This would happen if the capacitor was connected with reverse polarity. Since the electrolyte can conduct electricity, if the aluminum oxide layer is removed, the capacitor would readily pass direct current from one plate to the other it would basically be a short circuit from one plate to the other.
This would, of course, render the cap useless. All capacitors have a voltage rating. This tells you how much voltage the dielectric insulator can withstand before allowing DC to pass between its plates. Sometimes a capacitor has a working voltage i. The working voltage tells you how much voltage the capacitor can withstand long term for the normal life of the capacitor.
The surge voltage is the voltage is can withstand for short periods of time. Generally, if too much voltage is applied to a capacitor, it will fail. In electrolytic capacitors, the forming voltage voltage used to anodize the plates and the thickness of the paper element determine the working voltage of the cap.
In film type capacitors, the insulating material polyethylene, polypropylene As was said above, the voltage rating tells you how much voltage the capacitor can withstand.
It does NOT tell you how much voltage it will have when connected to your system. If both a 16v and a 20v capacitor are conected to the electrical system with a voltage of The voltage on the capacitor will be the same as the circuit to which it's connected. In this situation, both the 16v and the 20v capacitors which have identical capacitance ratings will hold precisely the same amount of energy. If IF the capacitors were charged to their maximum working voltage, the 20v capacitor would hold more energy because it can survive higher voltage.
As you can see in the diagram below, all of the electrical components have the same level of water in them they have the same voltage. If you continue this analogy, you'll be able to imagine that the lower voltage capacitor would 'overflow' if the voltage would go too high above 16 volts.
The 20 volt capacitor could accept a higher water level voltage before it overflows. You can also see that when the capacitors are fully filled, the 20 volt capacitor can hold more water energy.
The volume of water that a cylinder can hold is equal to the surface area of the cross section of the cylinder which is analogous to the surface area of the capacitor's plates multiplied by the height of the cylinder which is analogous to the voltage that the capacitor's dielectric insulator can withstand.
Voltage Rating vs ESR: For other types of capacitors like the ones used on the circuit board in your amplifiersometimes capacitors with a voltage rating higher than the operating voltage is beneficial. Capacitor rated for higher voltage will have to have a thicker dielectric insulator between the plates so that the higher voltage can't punch through the insulator. To get the capacitance back up, they have to use larger plates.
The capacitor should be mounted with the supplied screws as close to the amplifier as possible keeping the wire runs short. It is recommended that runs be kept less than 24 inches, as this will help to reduce voltage loss in the cables. Mark the location where the capacitor is to be mounted. If you do not feel comfortable with wiring your new unit, please see your local Authorized Rockford Fosgate Dealer for installation. Avoid running power wires near the low level input cables, antenna, power leads, sensitive equipment or harnesses.
Be sure to carefully follow the connection instructions in this manual. Improper wiring will void warranty. Make sure the battery and all other power sources are disconnected.
When installing high voltage audio equipment, such as capacitors and amplifiers, we recommend using full-spec AWG American Wire Gauge type wire for your power and ground wires. Ensure correct polarity during the following connections.RC Circuits Physics Problems, Time Constant Explained, Capacitor Charging and Discharging
Failure to do so may cause damage to the unit when power is applied. If a reverse polarity has been connected to the capacitor, a warning buzzer will sound when power is applied.
Immediately disconnect the capacitor from power, ensure it has been discharged and reconnected to correct polarity. Attach the ground wire to the negative terminal block of the capacitor. Attach the other end of the ground wire to the chassis of the car, ensure there is good metal to metal contact.
RFC10HB 10 FARAD HYBRID CAPACITOR. Installation & Operation
Ensure that no stray wires are visible. Ensure all wires are secured. Loose connections will affect the performance of your capacitor, possibly leading to failure. Attach a fused Power wire to the positive terminal of the capacitor. Mount the unit securely in the location decided upon. Charging your capacitor will ensure that the battery and capacitor voltage are equalized.
Overcharging cells will reduce their useful life span.
The Relationship Between Capacitors and Resistors
Make sure all power and ground connections are made at the capacitor module. Reconnect the battery and any other power source that may have been disconnected. Capacitor is charged when voltage is equal Keep Grounds as short as possible. Connect to chassis ground of vehicle. Keep Grounds as short as possible. It is highly suggested that you place a fuse before the capacitor. Connect the Yellow wire from the charge card to the Negative - post on the capacitor.
To achieve a more accurate reading, place the red lead of a voltmeter on the side of the charging resistor leading to the capacitor module cap side of the fuse and the black lead to chassis of the vehicle or to the negative battery clamp. Once a full charge has been reached and the capacitor module reads the same voltage as the battery, connect the power wire leading to the capacitor module to the positive battery post.
At this point, it is very important to place the yellow warning label on the top of the battery or a highly visible location. It is very very important that the capacitor module be discharged before performing any kind of service on the vehicle.
It is important to remember that your Rockford Hybrid Capacitor could still be fully charged and could cause personal injury if not discharged. The Rockford Hybrid Capacitor is now ready for use. Disconnect the power wire going to the capacitor module from the battery.
Connect the Red and Black wires from the charge card together. Again to gain a more accurate reading, place the red lead of a voltmeter on the side of the charging resistor leading to the capacitor module capacitor side of the fuse and the black lead to chassis of the vehicle or to the negative battery clamp.
The voltage will be displayed for about 10 seconds. You must follow federal, state, and local laws when disposing of failed or aged cells. For more information, contact the Customer Support department of Rockford Corp Capacitor modules that have reached their end-of-life can be recycled.
Rockford does not pay for shipping of returned capacitor modules that are to be recycled. Height Width Length 2. Exposure to temperatures below the operating temperature will reduce the ability of the cell to easily accept a charge. Product purchased by consumers from an Authorized Rockford Fosgate Dealer in another country are covered only by that country s Distributor and not by Rockford Corporation. In order to receive service, the purchaser must provide Rockford with a copy of the receipt stating the customer name, dealer name, product purchased and date of purchase.
Products found to be defective during the warranty period will be repaired or replaced with a product deemed to be equivalent at Rockford's discretion. What is Not Covered 1. Damage caused by accident, abuse, improper operations, improper wiring, water, theft. Any cost or expense related to the removal or reinstallation of product.
Any product which has had the serial number defaced, altered, or removed. Subsequent damage to other components. Any product purchased outside the U. Any product not purchased from an Authorized Rockford Fosgate Dealer.